2440X610mm lightweight precast concrete EPS sandwich panels fiber cement SIP ready wall panel Gulf Countries
Product Description
ZJT EPS (Expanded polystyrene board) wall Panel is composed of exterior panels and interior core filling, to form a non-load-bearing light-weight composite wall panel. The exterior panels on both sides are 5mm calcium silicate board, and the middle core is filled with polystyrene beads & cement or ceramsite, polystyrene beads & cement. Lightweight with volume weight of 600-800kg/m3. The 90mm
weight 63kg/m2, the weight's only 1/3-1/5 of "120mm bricks and walls plastered on double sides:
If constructions applies light-weight wall panel at the beginning, it can reduce structure and basic cost greatly, it can also optimize the structure beams, rationalize the overakk layout and improve application function. Moreover with the advantages of increasing the usable area and quick construction, the economica effectiveness will be better.
Surface: Fiber cement board
Interior filling materials: EPS / cement / fly ash / sand / additive
1. ZJT Sandwich Panel Type
-- With EPS Grain
--With Ceramsite
2. ZJT Sandwich Panel Composition
Face: Calcium Silicate Board
Core: Cement+EPS Polystyrene Foam+Sand
3. ZJT Sandwich Panel Specification and Properties
Specification:
Length: 2270/2440mm
Thickness: 60/75/90/100/120/150mm
Width: 610mm
Properties:
| Item |
Parameter Index Specifications |
| 60mm |
75mm |
90mm |
100mm |
120mm |
150mm |
| 1 |
Anti-impact capacity/times |
≥5 |
≥5 |
≥5 |
≥5 |
≥5 |
≥5 |
| 2 |
Anti-bending damage load/times over deadweight |
≥3.0 |
≥3.0 |
≥3.0 |
≥3.0 |
≥5.0 |
≥5.0 |
| 3 |
Compressive strength/Mpa |
≥3.5 |
≥3.5 |
≥3.5 |
≥3.5 |
≥3.5 |
≥3.5 |
| 4 |
Softening coefficient |
≥0.8 |
≥0.8 |
≥0.8 |
≥0.8 |
≥0.8 |
≥0.8 |
| 5 |
Surface density(kg/m²) |
≤70 |
≤70 |
≤90 |
≤90 |
≤110 |
≤110 |
| 6 |
Moisture rate(%) |
≤10 |
≤10 |
≤10 |
≤10 |
≤8 |
≤8 |
| 7 |
Dring shrinkage value(mm/m) |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
| 8 |
Hang force(N) |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
| 9 |
Sound insulation capacity in the air(dB) |
≥35 |
≥35 |
≥40 |
≥40 |
≥45 |
≥50 |
| 10 |
Fire endurance(h) |
≥1.5 |
≥1.5 |
≥2.5 |
≥2.5 |
≥3.0 |
≥4.5 |
| 11 |
Heat transfer coefficient(w/m².k) |
≤2.0 |
≤2.0 |
≤2.0 |
≤2.0 |
≤2.0 |
≤2.0 |
| 12 |
Inner radiation index |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
| 13 |
Outer radiation index |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
| 14 |
Frost resistance(shall show no visible cracks and surface without change) |
_ |
_ |
shall show no visible cracks and surface without change |
| 15 |
The combustion properties(A1 or A2) |
_ |
_ |
A1 or A2 |
4. ZJT Sandwich Panel Advantages
| Advantages |
| 1).Heat Insulation and Preservation |
The major material is polystyrene grains and other anti-freezing and heat preserving environmental protection materials, which can adjust the indoor temperature at a constant range to achieve the effects of ecological adjustment. |
| 2).Waterproof and Fireproof |
The face panel of energy-saving boards on both side are 5mm calcium silicate fireproof board and the main materials are the mixture of cement, sand, fly ash, etc. |
| 3).Sound Insulation and Absorption |
The inside construction material (EPS polystyrene grain) functions well in sound insulation and sound-absorbing.
|
| 4).Easy Construction and Time Saving |
For the same construction work that takes 12 people and 60 minuses to complete with traditional blocks, only 3 people and 60 minutes will do with boards, thus can save a lot of labor and time cost for the construction part. |
| 5).High Intensity and Quake Proof |
The energy saving boards are all with high intensity and the earthquake resistance can reach 8.5 magnitudes. |
| 6).Space and Cost Saving |
For its thickness and lightweight features, the building area is largely increased and saves the cost construction structure a lot. |
| 7).High Recycled Ultilization Ratio |
The panel is solid and strong physical performance,anti-corrosion,high strength and low damage rate.If ZJT's dry splicing method was put to use ,wall panel reuse rate would up 93%which can save 71%~95% of wall panel cost. |
| 8).Strong Hanging Force and can be Slotted |
ZJT panel can meet various of demand, be easily slotted hole and also will reduce dust and increase the operation environment quality. |
1. It is heat insulation, also keep warm
2. Fireproof and high temperature resistant: Throw it into boiling water or in fire, last for four hours, it's nonflammable
| Thickness(mm) |
Fire endurance(H) |
| 60 |
≥2 |
| 75 |
≥3 |
| 90 |
≥3.5 |
| 100 |
≥4 |
| 120 |
≥4.5 |
| 150 |
≥5 |
3. Moistureproof and waterproof:
The surface is calcium silicate board,waterproof and moistureproof
4.Soundproof:
Materials and the interlocking concave-convex groove make it soundproof
| Item |
Unit |
60mm |
75mm |
90mm |
100mm |
120mm |
150mm |
| Sound insulation capacity |
DB |
≥35 |
≥40 |
≥40 |
≥45 |
≥50 |
≥55 |
| Item |
Unit |
60mm |
75mm |
90mm |
100mm |
120mm |
150mm |
| Anti-bending damage load |
Times of self-weight |
≥5 |
≥5 |
≥5 |
≥7 |
≥8 |
≥9 |
| Compression strength |
Mpa |
≥4.2 |
≥4.2 |
≥4.8 |
≥4.8 |
≥5.14 |
≥5.14 |
| Anti-impact strength |
Times of self-weight |
≥5.0 |
≥5.0 |
≥5.0 |
≥5.0 |
≥5.0 |
≥5.0 |
| Load capacity |
N |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
5. ZJT Sandwich Panel Application
| ZJT Sandwich Panel Applications |
| 1).Floor Application |
ZJT light weight compound sandwich panel can be innovatively used as floor board. This system has the outstanding advantages such as hight load-bearing capacity, anti-static electricity, friction resistance, high strength, convenient for wire groove and water pipe inbuilt, corrosion resistance, no deformation, no split, etc., which is much suitable for the fields including the floor plate of additional top floor, factory, workshop, warehouse, etc.
|
| 2).Villa&Exterior Wall Application |
Light weight compound sandwich panel can automatically adjust indoor air and water content with the season and climate changes, and such ecology effect just goes with the tide of modern residential building.
|
| 3).Interior Partition Application |
Light weight compound sandwich board have been widely applying to the special positions like partition panel of high-rise and mega-high-rise buildings.
|
| 4).Roof Application |
Light weight compound sandwich panel roof system brings brand-new added value and application idea to the traditional roof construction. Its easy construction time brings out its hight integrated performance.
|
| 5).Pipe/Fire Well/Equipment Partition Application |
ZJT light weight energy-saving sandwich wall panel has features of lightweight , easy cutting,dry used,and easy installation.It is the most suitable wall panel for pipe well, air sharft, fire well ,equipment partition and room partition wall. |
Installation
There're two kinds of ways to install, vertically, and horizontally
(installation guide and video avaiable)
6. ZJT Sandwich Panel Packing
1). Free packing, normal pallet + packing belt
2). Standard exporting packing, good pallet+pearl wool+corner protective paper+packing belt+plastic thin film
3). Loading: Normally 18 pallets per 20' container or according to clients' requirements
7. About us
Xiamen Zhongjingtai Building Materials Co., Ltd, a professional high-tech research and development company, specializes in producing new energy-saving wall materials, machinery and equipment development, technology production and promotion of product applications. The company is situated in the charming city--Xiamen, with the convenience of water and land transportation and only ten minutes from the airport. We respond positively to the national policy on wall reforming. We have successfully developed wall panels that meet the energy saving needs of modern architecture. And we can produce more than 2 million square meters of various wall materials annually.
FAQ
1. Is EPS cement sandwich panel lightweight?
Yes, it is. Capacity six hundred and fifty to eight hundred KG per cubic meter, it is one sixth of brick wall, even is one half of aerated concrete block.
2. Is EPS cement panel fireproof?
Yes, it is. It control fire slipping out of the origin unit, prevent fire spreading, prevent toxic gas generating or insolating Through fire high temperature test for four hours, panels only have skin injury
3. Is EPS cement panel thermal insulation?
Yes, it is. EPS cement panel's composite material determines that it has excellent heat insulation and thermal insulation functions
4. Is EPS cement panel soundproof?
Yes, it is. EPS cement panel's surface is fiber cement board, interior composite material and the concave-convex grooves between two panels make it has excellent sound absorption and soundproof function. 100mm thickness isolate sound beyond 45dB, it's much higher than blockwork
5. Is EPS cement panel strength strong?
Yes, it is. Anti-impact performance is 1.5 times of the blockwork, With steel structure fixed, can make high levels, big span wall, overall anti-seismic performance is 10 times of normal blockwork
6. After installation can it be paint without putty?
Yes, it can. You can paint directly without putty
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