Precast Concrete Hight Strength EPS Cement Sandwich Panel for Philippines
What is Composite EPS Sandwich Cement Wall Panel?
ZJT lightweight energy saving composite eps sandwich cement wall panel is composed of face panel and interior filling. The material of face panel is caIcium siilcate board and the core is composite of sand,cement, eps foam, water, fly ash, t's a new wall panel instead of the traditional bricks during the mordern construction.
Production Process
Specification & Loading
| Items(mm) |
Single(piece) |
Load by 20'GP |
Load by 40'GP |
| m³ |
Kg/pcs |
Kg/m2 |
Qty(pcs) |
m2 |
Tons |
Qty(pcs) |
m2 |
Tons |
| 2270×610×60 |
0.08 |
47 |
34 |
313 |
433 |
15 |
525 |
727 |
26 |
| 2270×610×75 |
0.10 |
67 |
48 |
252 |
349 |
17 |
364 |
504 |
26 |
| 2270×610×90 |
0.12 |
77 |
56 |
207 |
287 |
16 |
322 |
446 |
26 |
| 2270×610×100 |
0.14 |
87 |
63 |
189 |
262 |
18 |
280 |
388 |
26 |
| 2270×610×120 |
0.17 |
98 |
71 |
162 |
224 |
16 |
252 |
349 |
26 |
| 2270×610×150 |
0.21 |
147 |
106 |
126 |
174 |
18 |
147 |
204 |
26 |
| |
| 2440×610×60 |
0.09 |
60 |
40 |
240 |
357 |
15 |
420 |
625 |
26 |
| 2440×610×75 |
0.11 |
80 |
54 |
204 |
304 |
17 |
308 |
458 |
26 |
| 2440×610×90 |
0.13 |
90 |
60 |
168 |
250 |
16 |
336 |
500 |
26 |
| 2440×610×100 |
0.15 |
100 |
67 |
144 |
214 |
15 |
240 |
357 |
26 |
| 2440×610×120 |
0.18 |
110 |
74 |
108 |
161 |
12 |
216 |
321 |
26 |
| 2440×610×150 |
0.22 |
160 |
107 |
78 |
116 |
16 |
156 |
232 |
26 |
Technical Index
| Item |
Parameter Index Specifications |
| 60mm |
75mm |
90mm |
100mm |
120mm |
150mm |
| 1 |
Anti-impact capacity/times |
≥5 |
≥5 |
≥5 |
≥5 |
≥5 |
≥5 |
| 2 |
Anti-bending damage load/times over deadweight |
≥3.0 |
≥3.0 |
≥3.0 |
≥3.0 |
≥5.0 |
≥5.0 |
| 3 |
Compressive strength/Mpa |
≥3.5 |
≥3.5 |
≥3.5 |
≥3.5 |
≥3.5 |
≥3.5 |
| 4 |
Softening coefficient |
≥0.8 |
≥0.8 |
≥0.8 |
≥0.8 |
≥0.8 |
≥0.8 |
| 5 |
Surface density(kg/m²) |
≤70 |
≤70 |
≤90 |
≤90 |
≤110 |
≤110 |
| 6 |
Moisture rate(%) |
≤10 |
≤10 |
≤10 |
≤10 |
≤8 |
≤8 |
| 7 |
Dring shrinkage value(mm/m) |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
| 8 |
Hang force(N) |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
| 9 |
Sound insulation capacity in the air(dB) |
≥35 |
≥35 |
≥40 |
≥40 |
≥45 |
≥50 |
| 10 |
Fire endurance(h) |
≥1.5 |
≥1.5 |
≥2.5 |
≥2.5 |
≥3.0 |
≥4.5 |
| 11 |
Heat transfer coefficient(w/m².k) |
≤2.0 |
≤2.0 |
≤2.0 |
≤2.0 |
≤2.0 |
≤2.0 |
| 12 |
Inner radiation index |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
| 13 |
Outer radiation index |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
| 14 |
Frost resistance(shall show no visible cracks and surface without change) |
_ |
_ |
shall show no visible cracks and surface without change |
| 15 |
The combustion properties(A1 or A2) |
_ |
_ |
A1 or A2
I |
Advantages
1.Shape retention
2.No bursting
3.No harmful gases
4.Preventing spreading
1).Light weight and energy saving
2).Eco-friendly and green materials
3).Waterproof, Fireproof and heat resistant
4).Sound insulation and shock resistance
5).Strong and durable
6).Fast installation
7).Termite, Pest and Rot resistant
8).Excellent thermal/sound ratings
9).Superior quality and finishes. Takes all decorative treatments
10).Easily worked. No special tools required
11).Excellent fire resistant qualities. Fire rated and load bearing
12).Cyclone and Earthquake resistant. Proven technology in emergency zones, preventative construction
13).Installation training available. For local unskilled labour and trade.
Application
1).Interior partition (60mm,75mm or 90mm is your best choice)
2).Exterior Wall (120mm, 150mm, 180mm for your reference)
3).Floor and roof
4).prefabricated houses
5).Modern high-rise Building
6).Schools, Hotels, office
7).Indoor space of ecological residences
8).All kinds of houses and structures
Installation
Alignment:making the base line of the installation position of the wallboard.
↓
Sawing of wallboard:cutting and adjusting the width and length of wallboard on the basis of the requirement.
↓
Sizing: blending the ZJT cement mortar and plastering it into the gap and base line bettwen the wallboard.
↓
Fitting the sheet: moving the mortar-covered wallboard to the right position and using crowbar to ensure the wallboard are tight with another one.
↓
Placing the wallboard: filling the vacant position of the wall
↓
Adjustment: fixing the wallboard with wooden wedge, spiking steel bar into the glued wallboard an two steel bars should be spiked beyong 120mm wall board.
↓
Filling joints: clear away the facial panel cement mortar and press it tightly with round steel bar.
↓
Installation of crack-resistant material: after about one week, taking out the wooden wedges.
↓
Insertion of wires: do not dig the same place in the two wallboard facial and the deep can't beyond 2/3 of the wallboard.
↓
Platering paint: to finish the wal, tiles can be taste without any scraping and wallpaper also can be applied directly.
Accessory Materials
Packing
Free packing: normal pallet + packing belt
Standard exporting packing: good pallet+pearl wool+corner protective paper+packing belt+plastic thin film
Loading: Normally 18 pallets per 20' container or according to clients' requirements
FAQ
1. Is EPS cement sandwich panel lightweight?
Yes, it is. Capacity six hundred and fifty to eight hundred KG per cubic meter, it is one sixth of brick wall , even is one half of aerated concrete block
2. Is EPS cement panel fireproof?
Yes, it is. It control fire slipping out of the origin unit, prevent fire spreading, prevent toxic gas generating or insolating Through fire high temperature test for four hours, panels only have skin injury
3. Is EPS cement panel thermal insulation?
Yes, it is. EPS cement panel's composite material determines that it has excellent heat insulation and thermal insulation functions
4. Is EPS cement panel soundproof?
Yes, it is. EPS cement panel's surface is fiber cement board, interior composite material and the concaveconvex grooves between two panels make it has excellent sound absorption and soundproof function. 100mm thickness isolate sound beyond 45db, it's much higher than blockwork
5. Is EPS cement panel strength strong?
Yes, it is. Antiimpact performance is 1.5 times of the blockwork, With steel structure fixed, can make high levels, big span wall, overall anti-seismic performance is 10 times of normal blockwork
6. After installation can it be paint without putty?
Yes, it can. You can paint directly without putty, and also can decorate without plastering
Contact
Xiamen Zhongjingtai Building Materials Co.,Ltd
Freda Lin
Mobile:+8613666003756
Website:Http://zjteps.en.made-in-china.com
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