House used low cost precast concrete block polystyrene foam sandwich wall panels Fireproof EPS Cement Sandwich Wall Panels
What is cheap soundproof interior wall panel?
ZJT cheap interior panel is a soundproof building materials which can help you to create a quiet, beautiful and the same time very functional house. It is widely used in commercial, residential, industrial and institutional construction, especially wall partition. It is a new type of internal wall partition panel made of lightweight materials,designed to hollow core and use T&G as edge connection.
1.Product Description
EPS Cement Sandwich Calcium Silicate Light Weight Wall Panel which uses calcium silicate board as both sides surface panel,expanded polystyrene,ceramsite,cement, and other additives as fillings materials inside.As following,you can find the normal specifications and performance:
Specification |
1 |
Thickness |
100mm |
120mm |
150mm |
200mm |
2 |
Length |
2270 |
3 |
Width |
610 |
4 |
Surface density(kg/m2) |
60±5 |
72±5 |
90±5 |
110±5 |
5 |
Fire resistance limit(hour) |
≥4 |
≥4 |
≥4 |
≥4 |
6 |
Suspending strenght(Single point load for 24 hours, the panel surface without cracks)/N |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
7 |
Weighted sound reduction index/dB |
≥40 |
≥45 |
≥50 |
≥55 |
8 |
Anti-bending damage load/times overdead weight |
≥3 |
≥5 |
≥5 |
≥5 |
9 |
Moisture rate/% |
≤10 |
10 |
Heat transfer coefficient/W/m2·K |
≤1.4 |
≤1.1 |
≤1 |
≤0.9 |
11 |
softening coefficient |
≥0.8 |
12 |
compressive strength |
≥3.5 |
2.Advantage
Relative to other usual building materials, our green energy-saving EPS Cement Sandwich Calcium Silicate Light Weight Wall Panel has much superior performance with following:
1)Weight: 1/8 of solid brick wall;
2)Intensity : C30;
3)Heat conductivity : 1/3 of solid brick wall;
4)Sound wave conductivity :1/4 of solid brick wall;
5)Reduce wall cost 15% ~ 20%;
6)Adjust the indoor humidity automatically, save space, reduce pollution;
7)Environmental protection,reduce the air and water pollution of the industrial waste residue;
8)Simple operation,convenient installation and improve construction efficiency 3 times to 5 times.
2.Parameter Index
Item |
Parameter Index Specifications |
60mm |
75mm |
90mm |
100mm |
120mm |
150mm |
1 |
Anti-impact capacity/times |
≥5 |
≥5 |
≥5 |
≥5 |
≥5 |
≥5 |
2 |
Anti-bending damage load/times over deadweight |
≥3.0 |
≥3.0 |
≥3.0 |
≥3.0 |
≥3.0 |
≥3.0 |
3 |
Compressive strength/Mpa |
≥3.5 |
≥3.5 |
≥3.5 |
≥3.5 |
≥3.5 |
≥3.5 |
4 |
Softening coefficient |
≥0.8 |
≥0.8 |
≥0.8 |
≥0.8 |
≥0.8 |
≥0.8 |
5 |
Surface density(kg/m³) |
≤70 |
≤70 |
≤90 |
≤90 |
≤110 |
≤110 |
6 |
Moisture rate(%) |
≤10 |
≤10 |
≤10 |
≤10 |
≤8 |
≤8 |
7 |
Dring shrinkage value(mm/m) |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
8 |
Hang force(N) |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
9 |
Sound insulation capacity in the air(dB) |
≥35 |
≥35 |
≥40 |
≥40 |
≥45 |
≥50 |
10 |
Fire endurance(h) |
≥1.5 |
≥1.5 |
≥2.5 |
≥2.5 |
≥3.0 |
≥4.5 |
11 |
Heat transfer coefficient(w/m2/k) |
≤2.0 |
≤2.0 |
≤2.0 |
≤2.0 |
≤2.0 |
≤2.0 |
12 |
Inner radiation index |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
13 |
Outer radiation index |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
14 |
Frost resistance(shall show no visible cracks and surface without change) |
-- |
-- |
shall show no visible cracks and surface without change |
15 |
The combustion properties(A1 or A2) |
-- |
-- |
A1 or A2 |
3.Sizes of our sandwich cement wall panel
SIZE
Width:610mm
Length:2270/2440mm
Thickness: 60/75/90/100/120/150mm
USAGE
60mm could be applied to roof
75/90/100mm are recommended to intenal/partition wall
120/150mm are recommended to external wall
120mm could also be used to floor
It is also depended on the requirement of clients.
4.Advantages
1).Heat Insulation and Preservation
The major material is polystyrene grains and other anti-freezing and heat preserving environmental protection materials, which can adjust the indoor temperature at a constant range to achieve the effects of ecological adjustment.
2).Waterproof and Fireproof
The face panel of energy-saving boards on both side are 5mm calcium silicate fireproof board and the main materials are the mixture of cement, sand, fly ash, etc.It does well in the fireproof and waterptoof.
3).Sound Insulation and Absorption
The inside construction material (EPS polystyrene grain) functions well in sound insulation and sound-absorbing.
4).Easy Construction and Time Saving
For the same construction work that takes 12 people and 60 minuses to complete with traditional blocks, only 3 people and 60 minutes will do with boards, thus it can save a lot of labor and time cost for the construction part.
5).High Intensity and Quake Proof
The energy saving boards are all with high intensity and the earthquake resistance can reach 8.5 magnitudes.
6).Space and Cost Saving
For its thickness and lightweight features, the building area is largely increased and saves the cost construction structure a lot.
7).High Recycled Ultilization Ratio
The panel is solid and strong physical performance,anti-corrosion,high strength and low damage rate.If ZJT's dry splicing method was put to use ,wall panel reuse rate would up 93%which can save 71%~95% of wall panel cost.
8).Strong Hanging Force and can be Slotted
ZJT panel can meet various of demands and can be easily slotted to bury pipes and electric wires and also will reduce dust and increase the operation environment quality.
5.Applications
Floor&Roof
ZJT light weight composite sandwich wall panel can be innovatively used as floor and roof .This system has the outstanding hight load-bearing capacity, anti-static electricity, friction resistance, high strength, convenient for wire groove and water pipe inbuilt, corrosion resistance, no deformation, no split, etc., which is much suitable for the fields including the floor plate of additional top floor, factory, workshop, warehouse, etc.
Internal&Partition Wall
Light weight compound sandwich panel can automatically adjust indoor air and water content with the season and climate changes, and such ecology effect just goes with the tide of modern residential building.
External Wall
External Wall Light weight compound sandwich board have been widely applied to the special positions with the steel structure, like partition panel of high-rise and mega-high-rise buildings.
6.The Installation Steps
Alignment:making the base line of the installation position of the wallboard.
↓
Sawing of wallboard:cutting and adjusting the width and length of wallboard on the basis of the requirement.
↓
Sizing: blending the ZJT cement mortar and plastering it into the gap and base line bettwen the wallboard.
↓
Fitting the sheet: moving the mortar-covered wallboard to the right position and using crowbar to ensure the wallboard are tight with another one.
↓
Placing the wallboard: filling the vacant position of the wall
↓
Adjustment: fixing the wallboard with wooden wedge, spiking steel bar into the glued wallboard an two steel bars should be spiked beyong 120mm wall board.
↓
Filling joints: clear away the facial panel cement mortar and press it tightly with round steel bar.
↓
Installation of crack-resistant material: after about one week, taking out the wooden wedges and paste the anti-crack tape with cement mortar.
↓
Insertion of wires: do not dig the same place in the two wallboard facial and the deep can't beyond 2/3 of the wallboard.
↓
Plastering paint: to finish the wal, tiles can be paste without any scraping and wallpaper also can be applied directly.
7.Packing Details
1) Free packing :normal pallet + packing belt
2) Standard exporting packing, good pallet+pearl wool+corner protective paper+packing belt+plastic thin film
3) Loading:Normally 18 pallets per 20' container or according to clients' requirements
Items(mm) |
Single(piece) |
Load by 20'GP |
Load by 40'GP |
m³ |
Kg/pcs |
Kg/m2 |
Qty(pcs) |
m2 |
Tons |
Qty(pcs) |
m2 |
Tons |
2270×610×60 |
0.08 |
47 |
34 |
313 |
433 |
15 |
525 |
727 |
26 |
2270×610×75 |
0.10 |
67 |
48 |
252 |
349 |
17 |
364 |
504 |
26 |
2270×610×90 |
0.12 |
77 |
56 |
207 |
287 |
16 |
322 |
446 |
26 |
2270×610×100 |
0.14 |
87 |
63 |
189 |
262 |
18 |
280 |
388 |
26 |
2270×610×120 |
0.17 |
98 |
71 |
162 |
224 |
16 |
252 |
349 |
26 |
2270×610×150 |
0.21 |
147 |
106 |
126 |
174 |
18 |
147 |
204 |
26 |
|
2270×610×60 |
0.09 |
60 |
40 |
240 |
357 |
15 |
420 |
625 |
26 |
2270×610×75 |
0.11 |
80 |
54 |
204 |
304 |
17 |
308 |
458 |
26 |
2270×610×90 |
0.13 |
90 |
60 |
168 |
250 |
16 |
336 |
500 |
26 |
2270×610×100 |
0.15 |
100 |
67 |
144 |
214 |
15 |
240 |
357 |
26 |
2270×610×120 |
0.18 |
110 |
74 |
108 |
161 |
12 |
216 |
321 |
26 |
2270×610×150 |
0.22 |
160 |
107 |
78 |
116 |
16 |
156 |
232 |
26 |
8. FAQ
1. What is your mainly products?
Our mainly products are sandwich wall panel and color steel panel .
2. What is your delivery time?
One 20'GP container, about 10 working days.
3. How about the samples?
The samples is free, but the delivery cost will be on ur account, and we will deduct it after you place the order.
4. What is your time of making samples?
Usually we will take 1~3 days to make the sample.
5. What is your payment terms?
Normally we accept 30% T/T in advance,70% after shipment. Or Irrevocable L/C.
6. What is the shipping port?
Xiamen port.
9.Our Company
Xiamen ZhongJingtai Building Materials Co., Ltd, a professional high-tech research and development company specializes in producing new energy-saving wall materials, machinery and equipment development, technology production and promotion of product applications. Our company is situated in the charming city---Xiamen, with convenience of water and land transportation and only 15 minutes from the airport. We focus on persuing to the environmental and energy-saving modern wall materials and also positively respond to the national policy on wall reforming. We have developed successfully wall panels that meet the energy saving needs of modern architecture. In addition, We can produce more than 2 million square meters of various wall materials annually. Quality fisrt, honesty and win-win cooperation are our management ideas.
Our company relying on the advanced equipment, first-class technology, excellent quality, strong productivity, favorable customer service system, has set up the good brand image in the market and been widely recognized by many other countries.If applied it on your buildings, it will improve your work effeciency, promote your work environment, save your work time, save your living space and be convenient for the late maintenance.
We have been taking part in the trade shows in home and abroad and getting more cooperations and recognizations with foreign customers.
We adhere to the Concept--first-rate service,quality first and win-win cooperation.
We have exported to many places around the world, such as, Saudi, Philippine,Jordan,Dubai,Australia,Canada,Qatar.Our clients are speak for us.
Our clients will be the spokesperson for our spokesman .
11.Contact Us
zoe zeng
Website: http://zjteps.en.made-in-china.com
Company Address: Xiamen ZhongJingTai Building Materials CO., Ltd.
Unit 2A, Lianchang Building, No 6-8Huli District,Xiamen, China.