TUV Certificated Eps Lightweight Calcium Silicate Board Concrete Wall Panel Singapore
The light weight compound sandwich panel is a kind of light weight energy saving compound board, takingfiber reinforced calcium silicate board, MGO board or cement calcium board as surface panel, with cement, EPS, fly ash as fillers and compounded at one time. The product can replace construciton materials like red brick, clay solid brick, air brick, color-coated steel sandwich board, gypsum block; Wire spatial grid structure perlite board, perlite porous board etc. It can be widelyapplied to various high and low buildings such as: Bank, office building, hospital, school, hotel, shopping mall, amusement hall, portable dwellings, old house reconstruction, family house and workshop.
Product Description
Sandwich Panel, EPS Sandwich Panel
1. ZJT Sandwich Panel Type
-- With EPS grain
--With Ceramsite
2. ZJT Sandwich Panel Composition
Face: Calcium Silicate Board
Core: Cement+EPS Polystyrene Foam+Sand
3. ZJT Sandwich Panel Specifications
| Item |
60X |
75X |
90X |
120X |
150X |
| Weight |
48KG/m2 |
55KG/m2 |
60KG/m2 |
72KG/m2 |
88KG/m2 |
| Thickness |
60mm |
75mm |
90mm |
120mm |
150mm |
| Length |
1220mm/2270mm/2440mm |
| Width |
610mm |
Why choose our compound sandwich panel?
| |
Features |
More detail |
| 1 |
Green |
100% free of harmful substances and are of A non-radioactive products, standard GB6566-2001. |
| 2 |
Lightweight economic |
The volume-weight only 750-800kg/m3, the weight of 75mm thickness ZJT board is 60kg/m2, equal to 1/6 of brick weight, 1/7 of 120mm thickness masonry. |
| 3 |
Increase valid space |
The thickness of ZJT wall decreases 85mm by using 75mm thickness ZJT boards. Thus, valid space increases 1/m2 per 11.8mm. In other words, it can increase 6/m2 per 100/m2. |
| 4 |
Moistureproof waterproof |
Will keep dry and leave no stains. During humid days, the boards will not condense water either. Suitable to be installed in such wet areas as kitchens, bath rooms, basements because of its moistureproof and waterproof. |
| 5 |
Fireproof |
Fireproof limit of ZJT boards is more than 4 hours and does not emit toxic gases under 1000 degree. The nonflammable performance reaches national A-class standard. |
| 6 |
Heat insulation |
ZJT board is composed of special material to keep heat and thermal within a favorable condition. At same time, the ZJT boards are able to adjust moisture automatically and keep moisture at a balance level. |
| 7 |
Sound insulation |
The raw materials of ZJT boards have good performance in sound insulation. ZJT board with 90mm thickness gains sound insulation of 42dB. |
| 8 |
Walls can be nailed and grooved |
ZJT board can be grooved to have conductor arrangement or nailed to hang heavy object. The surface of ZJT board is smooth enough to make finisher processing directly with tile, wall trim and so on. |
| 9 |
Good integration |
By using steels at the joints, the strength of walls is high enough to do partition in large story height and long span structures and it anti-seismic performance is several times higher than masonry. |
| 10 |
Easy and fast construction |
It can be cut to adjust length and width at will. The process of installation is easy and fast, without the need of plastering. |
EPS Cement Sandwich Panels Applications
Non-load bearing interior & exterior wall panels, partition wall panels, floor panels, roof panels. Bathrooms, kitchens, garages, basements, prefabricated houses, family homes, dormitories, residences, apartments, luxurious villas, factory warehouses, production workshops, auxiliary plants, hotels, bars, shopping malls, restaurants, schools, hospitals, airports, etc.
ZJT Sandwich Panel Packing
Packaging Details: |
1. Free packing (with normal pallet and packing belt) 2. Standard exporting packing (wrapped with plastic thin film, wedge protect and good pallet) |
Delivery Detail: |
10-15 days |
Parameter/Index/Specifications.
| Item |
Parameter Index Specifications |
|
| 60mm |
75mm |
90mm |
100mm |
120mm |
150mm |
180mm |
| 1 |
Anti-impact capacity/times |
≥5 |
≥5 |
≥5 |
≥5 |
≥5 |
≥5 |
≥5 |
| 2 |
Anti-bending damage load/times over deadweight |
≥3.0 |
≥3.0 |
≥3.0 |
≥3.0 |
≥5.0 |
≥5.0 |
≥7.0 |
| 3 |
Compressive strength/MPa |
≥3.5 |
≥3.5 |
≥3.5 |
≥3.5 |
≥3.5 |
≥3.5 |
≥3.5 |
| 4 |
Softening coefficient |
≥0.8 |
≥0.8 |
≥0.8 |
≥0.8 |
≥0.8 |
≥0.8 |
≥0.8 |
| 5 |
Surface density(kg/m2) |
≤70 |
≤70 |
≤90 |
≤90 |
≤110 |
≤110 |
≤130 |
| 6 |
Moisture rate(%) |
≤10 |
≤10 |
≤10 |
≤10 |
≤8 |
≤8 |
≤8 |
| 7 |
Dring shrinkage value(mm/m) |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
| 8 |
Hang force(N) |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
≥1000 |
| 9 |
Sound insulation capacity in the air(dB) |
≥35 |
≥35 |
≥40 |
≥40 |
≥45 |
≥50 |
≥55 |
| 10 |
Fire endurance(h) |
≥1.5 |
≥1.5 |
≥2.5 |
≥2.5 |
≥3.0 |
≥4.5 |
≥6.0 |
| 11 |
Heat transfer coefficient(w/m2. K) |
≤2.0 |
≤2.0 |
≤2.0 |
≤2.0 |
≤2.0 |
≤2.0 |
≤2.0 |
| 12 |
Inner radiation index |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
| 13 |
Outer radiation index |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
≤1 |
| 14 |
Frost resistance(shall show no visible cracks and surface without change) |
_ |
_ |
Shall show no visible cracks and surface without change |
| 15 |
The combustion properties(A1 or A2) |
_ |
_ |
A1 or A2 |
EPS Cement Wall Panels Installation Process
(1). Alignment, transportation of materials
In the installation position of the shell wall plate, the beam is placed vertically to ensure the installation of wall panels is aligned. A 1.5 square meter board can be carried freely by 2 people.
(2). Sawing of panels
According to the requirements of mobile machines with an arbitrary cut, adjust the width and length of the wall so that the risk of damage is minimized.
(3). Sizing
Using a specific proportion of slurry and water to turn into a paste, use water to even up the bumps. After that, apply polymer mortar in the grooves in the wall and in the baseline of the wall.
(4). Fitting the sheet
After moving the mortar-covered wall panels to their respective positions, align them vertically with the baseline. Use the crowbar to ensure the wall panels are tightly fitted with one another.
(5). In place
Place the walls together closely so that excess mortar can be scraped away. Finally, temporarily fix the wall in place.
(6). Adjustments
Check the adjustments of the wall and make the necessary adjustments.
(7). Filling of joints
One day after the wall is set up, slurry will be used to fill in the gaps between panes.
(8). Installation of crack-resistant material
Three to five days after the joints are filled, crack-resistant materials will be pasted along the joints.
(9). Insertion of wires
An electric saw will be utilized for the creation of grooves in which switch boxes and wires can be implanted. Any gaps left behind can be filled with mortar.
(1o). Plastering of paint
To finish the wall, tiles may be fitted without any scraping. Wallpaper may also be applied directly onto the wall.
(11). Installation of door frame
Many types of door frames can be fitted in the wall. The plywood can be secure with nails and wall anchor.
(12). Fitting of door and window
Preparing a door and window hole on the installed wall, anchoraging it with splint or lines.
About us
Xiamen ZhongJingtai building materials Co., Ltd, is a professional high-tech research and development company producing new wall materials, machinery and equipment development, technology production and promotion of product applications. The company is situated in the charming Xiamen city, with the convenience of water and land transportation and only ten minutes from the airport. We respond positively to the national policy on wall reforming. We have developed successfully wall panels that meet the energy saving needs of modern architecture. We can produce more than 2 million square meters of various wall materials annually.
Comparision with other building materials
| Technology index |
Metal frame and plaster board |
GRC Board |
Gypsum block |
ZJT EPS Panel |
| Weight |
20kg/m2 |
40kg/m2 |
45kg/m2 |
35kg/m2(60mm thickness) |
| Sound insulation |
Almost no |
normal |
poor |
Excellent 46dB |
| Waterproof |
poor |
normal |
poor |
excellent |
| Heat insulation |
no |
normal |
normal |
excellent |
| Anti-impact capacity/Hanging force |
no |
can impact,good hanging force |
can impact,normal hanging force |
High impact single hanging force 50KGS |
| Decoration difficulty |
hard,with limiations |
General difficulty |
General difficulty |
Easy and without any limiations |
| Wall thickness |
91mm |
60mm |
75mm |
60mm, increased interior space |
| Useful life |
2-3 years |
20-30 years |
15-20 years |
60-70 years |
| Material secondary use |
no |
some available |
almost no |
80% cam be used |
| Construction efficiency |
faster |
faster |
faster |
fast |
Specifications of wall panel
| Name |
Size(L*W*T)mm |
Weight (kg/m2) |
Packing (pcs/m2 20'GP) |
Application |
EPS Cement Sandwich Wall Panel
|
2270x610x60 |
45-48 |
315 pcs /436 m2 |
Roof, interior wall |
| 2270x610x75 |
50-53 |
252pcs / 349 m2 |
Interior wall |
| 2270x610x90 |
55-58 |
207pcs / 287 m2 |
Interior/exterior wall |
| 2270x610x100 |
60-65 |
189pcs / 262 m2 |
Interior/exterior wall |
| 2270x610x120 |
65-75 |
153pcs / 212 m2 |
Exterior wall |
| 2270x610x150 |
80-90 |
126pcs / 175 m2 |
Exterior wall |
FAQ
1. Is EPS cement sandwich panel lightweight?
Yes, it is. Capacity six hundred and fifty to eight hundred KG per cubic meter, it is one sixth of brick wall, even is one half of aerated concrete block
2. Is EPS cement panel fireproof?
Yes, it is. It control fire slipping out of the origin unit, prevent fire spreading, prevent toxic gas generating or insolating Through fire high temperature test for four hours, panels only have skin injury
3. Is EPS cement panel thermal insulation?
Yes, it is. EPS cement panel's composite material determines that it has excellent heat insulation and thermal insulation functions
4. Is EPS cement panel soundproof?
Yes, it is. EPS cement panel's surface is fiber cement board, interior composite material and the concave-convex grooves between two panels make it has excellent sound absorption and soundproof function. 100mm thickness isolate sound beyond 45dB, it's much higher than blockwork
5. Is EPS cement panel strength strong?
Yes, it is. Anti-impact performance is 1.5 times of the blockwork, With steel structure fixed, can make high levels, big span wall, overall anti-seismic performance is 10 times of normal blockwork
6. After installation can it be paint without putty?
Yes, it can. You can paint directly without putty, and also can decorate without plastering
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