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Warranty: | 5 Years |
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Water Resistant Wall Panels for Bathroom baseroom Partition Walls/exterior wall
What is Composite EPS Sandwich Cement Wall Panel?
The ZJT wall panel is a lightweight composite wall panel having a solid concrete core used for quick assembly of interior and exterior walls. With the aim to modernize commercial, residential and industrial structures and buildings, the wall panel pushes beyond boundaries in pursuit of a more ecological and sustainable society. As a replacement to traditional hollow blocks, brick-laying techniques, the ECOWALL is designed for speed, durability, environmental friendliness and most of all cost-effectiveness.
Low Overall Cost
Overall construction savings from a material, space, time and efficiency standpoint.
Easy and Fast
Direct application. Ready for rendering, coating, painting and other finishing.
Thin and Light
Lightweight but durable (average weight of 65 KG/sqm). Saves at least 20% floor area space.
Durability
High compression strength for a non-load bearing wall material with good earthquake resistance.
Heat Insulation / Preservation
Cooling effect against outside heat by maintaining the temperature inside the walls.
Water & Fire Proof
Fire rating of up to 4 hours with an anti-moisture face that can be exposed to open air environment.
Sound Insulation
Great for partitions that require sound proofing of up to 44dB in residential and commercial spaces.
Strong Hanging Strength
Single point hanging strength can take up to 70KG
Versatility
Applications in many forms of construction from vertical to horizontal structures, and in various components of the project such as inner/outer walls, floorings and roofings.
The Production Process
Item | Parameter Index Specifications | ||||||
60mm | 75mm | 90mm | 100mm | 120mm | 150mm | ||
1 | Anti-impact capacity/times | ≥5 | ≥5 | ≥5 | ≥5 | ≥5 | ≥5 |
2 | Anti-bending damage load/times over deadweight | ≥3.0 | ≥3.0 | ≥3.0 | ≥3.0 | ≥5.0 | ≥5.0 |
3 | Compressive strength/Mpa | ≥3.5 | ≥3.5 | ≥3.5 | ≥3.5 | ≥3.5 | ≥3.5 |
4 | Softening coefficient | ≥0.8 | ≥0.8 | ≥0.8 | ≥0.8 | ≥0.8 | ≥0.8 |
5 | Surface density(kg/m²) | ≤70 | ≤70 | ≤90 | ≤90 | ≤110 | ≤110 |
6 | Moisture rate(%) | ≤10 | ≤10 | ≤10 | ≤10 | ≤8 | ≤8 |
7 | Dring shrinkage value(mm/m) | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 |
8 | Hang force(N) | ≥1000 | ≥1000 | ≥1000 | ≥1000 | ≥1000 | ≥1000 |
9 | Sound insulation capacity in the air(dB) | ≥35 | ≥35 | ≥40 | ≥40 | ≥45 | ≥50 |
10 | Fire endurance(h) | ≥1.5 | ≥1.5 | ≥2.5 | ≥2.5 | ≥3.0 | ≥4.5 |
11 | Heat transfer coefficient(w/m².k) | ≤2.0 | ≤2.0 | ≤2.0 | ≤2.0 | ≤2.0 | ≤2.0 |
12 | Inner radiation index | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 |
13 | Outer radiation index | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 |
14 | Frost resistance(shall show no visible cracks and surface without change) | _ | _ | shall show no visible cracks and surface without change | |||
15 | The combustion properties(A1 or A2) | _ | _ | A1 or A2 |
Compared with the traditional building materials, ZJT light weight energy saving composite sandwich wall panel has more practical and prominent advantages when used to different kinds of construction and projects.
1).Heat Insulation and Preservation
The major material is polystyrene grains and other anti-freezing and heat preserving environmental protection materials, which can adjust the indoor temperature at a constant range to achieve the effects of ecological adjustment.
2).Waterproof and Fireproof
The face panel of energy-saving boards on both side are 5mm calcium silicate fireproof board and the main materials are the mixture of cement, sand, fly ash, etc.It does well in the fireproof and waterptoof.
3).Sound Insulation and Absorption
The inside construction material (EPS polystyrene grain) functions well in sound insulation and sound-absorbing.
4).Easy Construction and Time Saving
For the same construction work that takes 12 people and 60 minuses to complete with traditional blocks, only 3 people and 60 minutes will do with boards, thus it can save a lot of labor and time cost for the construction part.
5).High Intensity and Quake Proof
The energy saving boards are all with high intensity and the earthquake resistance can reach 8.5 magnitudes.
6).Space and Cost Saving
For its thickness and lightweight features, the building area is largely increased and saves the cost construction structure a lot.
7).High Recycled Ultilization Ratio
The panel is solid and strong physical performance,anti-corrosion,high strength and low damage rate.If ZJT's dry splicing method was put to use ,wall panel reuse rate would up 93%which can save 71%~95% of wall panel cost.
8).Strong Hanging Force and can be Slotted
ZJT panel can meet various of demands and can be easily slotted to bury pipes and electric wires and also will reduce dust and increase the operation environment quality.
Our panel can be applied on : Roof/Floor/Internal/External/Partition Wall of Hotel,Hospital,Residential Building,Shopping Mall,Prefabricated house,etc.
ZJT Sandwich Panel Application |
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1).Floor Application | ZJT light weight compound sandwich panel can be innovatively used as floor board.This system has the outstanding advantages such as hight load-bearing capacity, anti-static electricity, friction resistance, high strength, convenient for wire groove and water pipe inbuilt, corrosion resistance, no deformation, no split, etc., which is much suitable for the fields including the floor plate of additional top floor, factory, workshop, warehouse, etc. |
2).Villa&Exterior Wall Application |
Light weight compound sandwich panel can automatically adjust indoor air and water content with the season and climate changes, and such ecology effect just goes with the tide of modern residential building. |
3).Interior Partition Application |
Light weight compound sandwich board have been widely applying to the special positions like partition panel of high-rise and mega-high-rise buildings. |
4).Roof Application | Light weight compound sandwich panel roof system brings brand-new added value and application idea to the traditional roof construction.Its easy construction time brings out its hight integrated performance. |
5).Pipe/Fire Well/Equipment Partition Application | ZJT light weight energy-saving sandwich wall panel has features of lightweight, easy cutting, dry used,and easy installation.It is the most suitable wall panel for pipe well, air sharft, fire well, equipment partition and room partition wall. |
Alignment:making the base line of the installation position of the wallboard.
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Sawing of wallboard:cutting and adjusting the width and length of wallboard on the basis of the requirement.
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Sizing: blending the ZJT cement mortar and plastering it into the gap and base line bettwen the wallboard.
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Fitting the sheet: moving the mortar-covered wallboard to the right position and using crowbar to ensure the wallboard are tight with another one.
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Placing the wallboard: filling the vacant position of the wall
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Adjustment: fixing the wallboard with wooden wedge, spiking steel bar into the glued wallboard an two steel bars should be spiked beyong 120mm wall board.
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Filling joints: clear away the facial panel cement mortar and press it tightly with round steel bar.
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Installation of crack-resistant material: after about one week, taking out the wooden wedges and paste the anti-crack tape with cement mortar.
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Insertion of wires: do not dig the same place in the two wallboard facial and the deep can't beyond 2/3 of the wallboard.
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Plastering paint: to finish the wal, tiles can be paste without any scraping and wallpaper also can be applied directly.
Accessory Materials
Steel Bar
Cement Mortar
Wooden Wedge
Anti-crack Tape
Electric Circular Machine
Loading
Items(mm) | Single(piece) | Load by 20'GP | Load by 40'GP | ||||||
m³ | Kg/pcs | Kg/m2 | Qty(pcs) | m2 | Tons | Qty(pcs) | m2 | Tons | |
2270×610×60 | 0.08 | 47 | 34 | 313 | 433 | 15 | 525 | 727 | 26 |
2270×610×75 | 0.10 | 67 | 48 | 252 | 349 | 17 | 364 | 504 | 26 |
2270×610×90 | 0.12 | 77 | 56 | 207 | 287 | 16 | 322 | 446 | 26 |
2270×610×100 | 0.14 | 87 | 63 | 189 | 262 | 18 | 280 | 388 | 26 |
2270×610×120 | 0.17 | 98 | 71 | 162 | 224 | 16 | 252 | 349 | 26 |
2270×610×150 | 0.21 | 147 | 106 | 126 | 174 | 18 | 147 | 204 | 26 |
2440×610×60 | 0.09 | 60 | 40 | 240 | 357 | 15 | 420 | 625 | 26 |
2440×610×75 | 0.11 | 80 | 54 | 204 | 304 | 17 | 308 | 458 | 26 |
2440×610×90 | 0.13 | 90 | 60 | 168 | 250 | 16 | 336 | 500 | 26 |
2440×610×100 | 0.15 | 100 | 67 | 144 | 214 | 15 | 240 | 357 | 26 |
2440×610×120 | 0.18 | 110 | 74 | 108 | 161 | 12 | 216 | 321 | 26 |
2440×610×150 | 0.22 | 160 | 107 | 78 | 116 | 16 | 156 | 232 | 26 |