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EPS cement sandwich panels are designed with functionality in mind. The EPS foam core reduces heat transfer, helping to maintain a comfortable indoor temperature. The outer cement panels are resistant to moisture and physical damage. They are produced in a factory - controlled setting to ensure consistent quality. The panels can be customized in terms of size and appearance. Their light - weight nature simplifies installation, and they are suitable for a wide range of building applications, from single - family homes to large industrial facilities. They also contribute to reducing energy consumption in buildings.
The construction of EPS cement sandwich panels involves a unique combination of materials. The EPS layer acts as a thermal barrier, while the cement outer layers provide rigidity. The panels are manufactured to specific dimensions for easy installation in different building types. Production includes quality control measures to ensure the bond between the EPS and cement is strong. They can be finished with a smooth surface for a modern look or a textured one for a more rustic appearance. Their light weight makes transportation and installation easier, and they comply with strict building material standards, making them a safe and efficient choice for construction projects.
| eps wall panel | brick | |||||||
| specification | units | 75mm | 100mm | specification | units | 120mm | 180mm | |
| panel Weight | kg/m2 | 60 | 70 | bricks Weight | kg/m2 | 240 | 360 | |
| mortar | kg/m2 | 4 | 5 | mortar | kg/m2 | 23 | 39 | |
| plaster | kg/m2 | No need to plaster, apply putty directly | plaster | kg/m2 | 88 | 88 | ||
| total weight | kg/m2 | 64 | 75 | total weight | kg/m2 | 351 | 487 | |
Thermal Insulation Performance
EPS has extremely low thermal conductivity, which makes EPS cement sandwich panels have excellent thermal insulation performance. They can effectively reduce heat transfer between the indoor and outdoor environments, helping to maintain a stable indoor temperature and save energy on heating and cooling.
Soundproofing Capability
In addition to thermal insulation, the EPS layer in the middle also plays an important role in sound insulation. The panel can significantly reduce the transmission of sound, providing a quieter indoor environment and improving the comfort of the building.
Fire Resistance
Although EPS is a combustible material, when it is used in EPS cement sandwich panels, the two layers of cement panels on both sides can play a certain role in fire protection and isolation. With the addition of some fire-resistant additives, the panel can have good fire resistance and meet the fire protection requirements of different buildings.
Lightweight and High Strength
EPS cement sandwich panels are lightweight, which makes them easy to transport and install. At the same time, due to the reasonable combination of materials and structure, they also have high strength and can withstand certain loads, which is suitable for use in various building structures.
Installation Advantages
These panels are easy to install, which can greatly shorten the construction period. They can be directly installed on the building frame through simple connection methods such as bolts and slots, reducing the complexity of the construction process and improving construction efficiency.
Versatility
EPS cement sandwich panels can be widely used in various building applications, such as exterior walls, interior partitions, roofs, and floors. They can also be used in the construction of industrial plants, warehouses, and temporary buildings, showing strong versatility.
Environmental Friendliness
EPS is a recyclable material, and the production process of EPS cement sandwich panels is relatively environmentally friendly. They have little impact on the environment during use and can meet the requirements of sustainable development in the construction industry.
Cost-Effectiveness
Considering their comprehensive performance and service life, EPS cement sandwich panels have high cost-effectiveness. Although the initial purchase cost may be slightly higher than some traditional building materials, in the long run, their energy-saving and maintenance cost advantages can bring considerable economic benefits.
1. Grass-roots cleaning
Clean up the grassroots that needs to be constructed, and the mortar or concrete protruding from the wall must be cleaned with tools to facilitate the construction of the next sandwich wall panel.
2, Elastic line bin
Perform the elastic line operation on the ground and the appropriate position of the wall surface to ensure that the installed sandwich wall panel can be horizontal and vertical. Position and grade the edges of the partition wall and the edges of the doors and windows, and then select the plates with the same specifications according to the dividing lines.
3.Sizing preparation
Cut the sandwich wall panel as needed, pay attention to adjust the width and length of the sandwich wall panel to minimize unnecessary losses. Then mix cement and medium sand in a ratio of 1: 2, and then add building glue to prepare a paste. When sizing, first use the water to paint the uneven grooves of the partition board, and then apply the polymer mortar to the uneven grooves of the partition board and the baseline of the floor.
4.Install wall panels
Move the sandwich wall panel to the position where it needs to be installed, stand it up, and align it up and down with the baseline. Use a shovel to pry the partition board from the bottom of it, and then press the board firmly against the board. , Make the mortar overflow from the joint, and then temporarily fix it with a wooden wedge, check the flatness and verticality of the partition wall board. After the inspection is completed, the connecting part between the wall panel and the wall panel needs to be fixed with a special steel bar at an angle of 45 downwards.
5. Grouting construction
After the sandwich wall panel is installed and calibrated, it is filled with cement mortar with a mix ratio of 1: 2 and the building glue is blended. The upper and lower gaps of the wall board and the joints between the boards must be used as much as possible mortar to fill. In the process of grouting, if you want to bury a concealed pipeline or a switch box in the wall, you can use mortar to fill it after the installation is complete.
6, Finishing
If you want to install a door frame on a lightweight partition wall, you can use a splint to cover the door directly on the wall panel, fix it with iron nails, and then use a decorative panel for the cover. Finally, the surface of the partition wall is coated with paint. You can also choose to paste your favorite porcelain to achieve certain aesthetic requirements.
1. Lightweight EPS sandwich panel as non-load-bearing internal partition wall can be used in hotels, hotels, schools, hospitals, office buildings, high-end apartments, stadiums, exhibition centers and other buildings to meet different customers' needs for modern and indoor indoor and outdoor environments. Claim. This product is simple and convenient for splicing and installation, more than 6 times faster than the block wall, which can greatly shorten the construction period, and the construction is particularly fast.
2. Hotel, ktv, meeting room, pay more attention to privacy and sound insulation. The lightweight EPS sandwich panel is a solid wall board, which meets the Chinese people's need for a solid wall. The closed microporous structure inside the plate effectively blocks the dual functions of sound transmission and sound absorption to ensure privacy. The air insulation is ≥48dB, and its sound insulation effect is better than that of ordinary aerated bricks.
3. For leisure and entertainment restaurants, due to the high strength of lightweight partition boards, it can hang heavy objects such as wall cabinets, air conditioners, and televisions: decorative plates can be directly nailed to the wall boards with iron nails. It can be sawed, nailed, drilled, cut, and the building pattern can be made at will. The surface of the lightweight partition board has good flatness, no plastering is required, and wallpaper, wall tiles, and spray coating can be directly applied after filling.
4. Workshops and factories (including steel structures). Lightweight partition boards are mainly considered as fire prevention and fire protection requirements as workshop and factory partition walls. Lightweight partition boards have undergone high-temperature combustion tests at 1000 ºC. The test requires that no harmful gas is generated during the combustion process, and it belongs to Class A fireproof materials.
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